2006 Harley-Davidson XLH Sportster Models Service Repair Manual

Keep the right instructions to hand when you work on the Harley-Davidson XLH Sportster Models 2006. This service manual covers the maintenance, repair and adjustment information listed below, so you spend less time guessing and more time fixing.

The document is 819 pages long.

What's inside

• Section 1: Maintenance – fluid service, filter replacement, periodic checks
• Section 2: Chassis – suspension setup, brake service, wheel service
• Section 3: Engine – specifications, removal, disassembly, rebuild
• Section 4: Fuel System – fuel injection, carburetor, fuel supply
• Section 5: Electric Starter – starter motor service procedures
• Section 6: Drive/Transmission – primary drive, clutch, transmission service
• Section 7: Electrical – battery, charging system, lighting
• Appendix – technical specifications and part identification
• Section 1: Starting & Charging diagnostic procedures
• Section 2: Instrument cluster and gauge diagnosis

Coverage

XLH Sportster — 2006.

User help

1. Check the fit first. Compare your model and serial number and model year with the coverage shown above. If you are unsure, message us with those details before ordering and we will help you confirm.
2. Get the file. This is a digital PDF download. Nothing is shipped, so you can start using it as soon as you have the file.
3. Read it on any device. The file opens in standard PDF readers on Windows, Mac, Android and iOS. Keep a backup copy so you always have it.
4. Jump straight to the section you need. Start from the table of contents or search for a part name, fault code or value, then print just those pages for the workshop.
5. Work step by step. Read the safety notes for a procedure before you start, follow the stated torque values and sequences, and use the specification and test sections to confirm a fault before replacing parts.
6. Safety first. Work on machinery, fuel and electrical systems carries real risk. Follow the document's safety notes, use suitable tools and supports, and comply with local rules. If a job is beyond your experience, use a qualified technician.

Harley-Davidson and all model names are trademarks of their respective owners and are used here only to identify compatibility. This store is an independent seller and is not affiliated with or endorsed by Harley-Davidson. For informational and maintenance use.